The five-axis machining of connector parts is widely recognized for its advantages such as high connector production perfection, fine detail processing and advanced processing technology. Nowadays, almost all connector manufacturers prefer to use five-axis processing. The status of the five-axis machining of genuine connector parts has also risen. Now, I will briefly explain which methods can help control the axial positioning accuracy of the tool:
1. Change the compensation amount of the tool length
The adaptability of the five-axis machining of the connector parts is very strong and the machining accuracy is very high. For this kind of complicated and relatively small parts, it is more conducive to control the machining accuracy. In fact, by changing the compensation amount of the tool length, the axial positioning accuracy of the tool can be effectively controlled, so that the tool can cut without the preset trajectory of the connector parts.
2. Compensate the length deviation value of the tool
According to feedback from the five-axis processing plant of many connector parts, it is also helpful to control the axial positioning accuracy of the tool by compensating the length deviation value of the tool. Especially before and after the tool is changed, if the changed cutting tool is quite different from the original tool, then the deviation value can be input into the program at this time, so that the five-axis machining center can adjust the positioning accuracy according to the new processing instructions.
3. Change the plane position of the cutting process
The five-axis machining of the connector parts requires stricter axial positioning accuracy of the tool. If there is a deviation, it can be adjusted by changing the plane position of the cutting process. For example, changing the angle between the front of the tool and the base surface is because the front angle tool is relatively sharp, which helps to reduce the plastic deformation and friction resistance of the cutting layer of the connector parts.
The software and hardware of the five-axis machining of connector parts can play a better auxiliary role. This is one of the fundamental reasons why the five-axis machining of the complete connector parts produces various high-quality connector parts at high frequency. The high-quality connector parts can improve the axial positioning accuracy of the tool by changing the compensation amount of the tool length, compensating the length deviation value of the tool, and changing the plane position of the cutting process.